Solar Strut Channel Roll Forming Machine​​​​​​​

Application of Solar Strut Channel

Solar Strut Channel is one of the most widely used structural profiles in the photovoltaic (PV) industry. Its main applications include:

• Solar Mounting Systems – as the key supporting and fastening component for PV modules.

• Electrical & Cable Management – used for cable trays, wiring supports, and component installation.

• Industrial & Construction Applications – applied in machinery support, warehouse racking, and modular construction systems due to its versatility and ease of installation.​​​​​​​​​​​​​​

Machine Introduction

The Solar Strut Channel Roll Forming Machine manufactured by ZT is a fully automatic production line designed to produce different types of strut channels efficiently and accurately.
It adopts a continuous process of decoiling – leveling – punching – roll forming – cutting – stacking, transforming steel coils into finished solar strut channels.

Key Features:

• High automation with PLC control and user-friendly HMI operation.

• Multi-model production: one machine can produce multiple sizes of strut channels.

• Flexible punching solutions: online hydraulic punching, mechanical punching press, or offline punching are available according to customer preference.

Main Technical Parameters (Customizable)

• Material thickness: 1.5 – 2.5 mm

• Material width: 40 – 80 mm

• Forming stations: 20 – 24 stands (depending on profile)

• Forming speed: 10 – 20 m/min

• Punching system: online punching / press punching / offline punching

• Cutting system: hydraulic cutting / flying saw cutting

• Control system: Siemens / Mitsubishi PLC + touchscreen

• Drive system: gearbox / chain drive / independent servo drive

One Machine – Multiple Profiles

ZTRFM’s advanced design allows a single machine to produce different strut channel sizes (such as 41×41, 41×21, 41×62 and more) by quick roll change or servo adjustment. This significantly improves production flexibility and reduces investment costs.

Technical Advantages

1. High accuracy – forming tolerance within ±0.5 mm.

2. Strong machine frame – welded thick steel structure for durability.

3. Intelligent control – automatic length setting, counting, and alarm system.

4. Flexible punching solutions:

   • Online punching: best for mass production.

   • Press punching: suitable for complex hole patterns.

   • Offline punching: cost-effective for small or customized batches.

5. Modular design – easy for maintenance, upgrades, and future expansion.

Global Market

ZTRFM’s Solar Strut Channel Roll Forming Machines are exported to more than 30 countries and regions, including USA, Germany, India, Brazil, Turkey, UAE, Vietnam, Malaysia, and Australia. They are widely used by solar mounting manufacturers and highly recognized for their stability and efficiency.

ZTRFM’s R&D Capability

• Experienced engineers with over 15 years in the roll forming industry.

• Advanced software (AutoCAD, SolidWorks, COPRA) for profile design and simulation.

• Innovative solutions such as quick-change tooling, intelligent detection systems.

• Customization ability – tailored design for non-standard profiles and customer-specific needs.

 After-Sales & Technical Support

ZTRFM provides comprehensive service to ensure smooth operation for customers worldwide:

• On-site installation & training by professional engineers.

• Remote technical support for troubleshooting and software updates.

• Spare parts supply with fast delivery.

• Lifetime technical support with customer machine records for long-term maintenance and upgrades.

The Solar Strut Channel Roll Forming Machine is an essential solution for solar mounting manufacturers. With multi-profile production capability, flexible punching options, intelligent control, and ZTRFM’s strong R&D and service system, it offers customers a highly efficient and cost-effective production choice.
As the global solar industry continues to expand, ZTRFM machines are becoming the preferred equipment for PV structure manufacturing worldwide.