R&D-Team

R&D Team – Driving Innovation Through Industry-Academia Collaboration

Overview: A Powerful Collaboration for Technological Advancemen

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Zhongtuo Roll Forming Machinery Co., Ltd. has established a deep industry-university-research cooperation with the National Cold Rolled Strip Equipment and Process Engineering Research Center of Yanshan University, focusing on core technology breakthroughs in cold roll forming processes and equipment innovation. This partnership brings cutting-edge research into practical application, accelerating product development and technological upgrades across the steel and construction industries.​

​​​​​​​​​​​​​​​​​​​​​Core Research Areas

Roll Design Optimization
Advanced pattern roller design based on finite element analysis (FEA) and AI-assisted simulation tools.

Cold Roll Forming Process Simulation
Using virtual modeling to optimize forming paths, reduce trial costs, and ensure high precision in section profile formation.

Equipment Virtual Debugging & Remote Operation
Seamlessly integrate PLC programming, virtual commissioning, and cloud-based maintenance platforms (e.g., Siemens Simicas).

Intelligent Automation & Control Systems
Deep research into the intelligent control of cold forming machinery, including remote monitoring, predictive maintenance, and data-driven production tuning.

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Technical Achievements

Successfully developed two patented technologies, including an innovative pattern roller design and a new type of automatic slitting machine.

Technologies have been widely applied in our production lines and exported to global markets.

Implemented AI-powered FEA optimization systems and intelligent production tools, enabling precise, stable, and cost-effective manufacturing.

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Outstanding Graduate Researchers

These young researchers bring dynamic energy and innovation into our R&D efforts, contributing to simulation, automation, and remote operation:

Zhao Yufei (PhD) – Forming mechanism of wide-section profiles

Deng Jinling (Master) – Multi-wave crest sheet deformation

Yao Yunfei (Master) – Asymmetric color-coated steel plate forming

Ren Yinying (PhD) – Automation and intelligent control of forming equipment

Liu Xiaoxi (Master) – Virtual control of CZ purlin forming

Cao Shuoshuo (Master) – Equipment simulation and virtual commissioning

Wang Zehua (Master) – Remote monitoring and operational control

Smart Cold Forming Technology in Action

Our AI-integrated cold roll forming process leverages:

Finite Element Feedback Loop
Continuously optimizing forming accuracy based on simulation results.

Virtual Debugging + Real-time Control
Remote commissioning and maintenance reduce downtime and enhance equipment stability.

Cloud-based Remote Monitoring
Supports long-distance equipment diagnostics and after-sales service, especially beneficial for overseas customers.

R&D in the Field

Graduate researchers from Yanshan University are based long-term at Zhongtuo’s factory, supporting innovation at the production line. Their efforts strengthen standardization, accelerate digital transformation, and ensure customized technical solutions for global clients.​​​​​​​