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stud and track roll forming machine

1) Profile width: 3″/3.5″/3.625″/4″/5.5″/6″
2) Profile flange: 1 1/4 ” / 1 5/8″ / 2″
3) Profile thickness: 22 gauge to 16 gauge
4) Material : Galvanized steel & H.R
5) Max yield: 80ksi at 1.6 mm (16ga) material thickness.
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  • Product Description

Stud and Track Roll Forming Machine: Precision-Engineered for Modern Construction

Your construction projects demand speed, precision, and consistency. Our stud and track roll forming machine delivers exactly that. As a national-level high-tech endeavor with over a decade of demonstrated mastery, Cangzhou Zhongtuo offers enterprise-grade gear capable of handling 0.3-1.2mm galvanized steel at speeds up to 8-10m/min. With resistances kept up inside ±0.5mm, our machines create C-shaped studs and U-shaped tracks for light-gauge steel surrounding frameworks. Prepared with programmed water-powered cutting, PLC control frameworks, and CR12 high-grade steel cutting edges, our arrangements meet ASTM C645 and EN 14195 benchmarks while reducing fabric waste by up to 40% compared to manual processes.

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Why Choose Our Stud and Track Roll Forming Solution?

You require gear that works as hard as you do. Our machines change crude metal coils into basic profiles that shape the spine of commercial buildings, secluded lodging, and interior partitions.

Precision Engineering

Every profile thing. Our hardware keeps up with dimensional precision that guarantees studs fit friction-tight into tracks. You won't bargain with crevices or misalignments amid installation.

Built to Last

We utilize 45# high-grade steel for rollers and shafts. Heat-treated components stand up to wear indeed after a long time of ceaseless operation. Your venture pays off through long-term reliability.

Smart Automation

The PLC control framework oversees everything from nourishing to cutting. You set the length, and the machine handles the rest. No consistent supervision required.

Quick Changeover

Switch between diverse profile widths without long downtime. Your generation plan remains on track when venture prerequisites change.

Technical Specifications

Parameter

Specification

Decoiler Weight Capacity

2.5T

Machine Dimensions (L×W×H)

4000×800×800mm

Raw Material

Galvanized steel & colored steel

Material Thickness

0.3-0.8mm (expandable to 1.2mm)

Profile Width

3″/3.5″/3.625″/4″/5.5″/6″

Profile Flange

1 1/4″ / 1 5/8″ / 2″

Roller Material

45# high-grade steel, heat-treated

Shaft Material

45# high-grade steel

Cutting Blade

CR12 high-grade steel

Cutting System

Automatic hydraulic cutting

Drive System

Chain drive

Main Power

7.5 kW

Production Speed

8-10m/min

Roller Stations

100 rows per layer

Frame Material

300H high-grade steel

Control System

PLC automatic control

Dimensional Tolerance

±0.5mm

Max Yield Strength

80ksi at 1.6mm (16ga)

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Where This Machine Makes a Difference

High-Rise Commercial Projects

Your building codes demand fire-rated partitions with acoustic insulation. Our stud and track roll forming machine produces heavy-gauge studs with precise knurling that holds screws and insulation securely under wind load.

Prefabricated Housing Plants

Time things in measured development. Coordinated our hardware with your CAD/CAM frameworks to deliver divider components that arrive prepared for gathering. No on-site cutting. No adjust. Fair quicker builds.

Interior Renovation Supply

Contractors require burr-free profiles for secure taking care of. Our cutting framework conveys clean edges on ceiling channels and drywall outlines. Your installers work speedier with less fabric waste.

Quality That Stands Up to Inspection

You can't compromise on structural components. We don't either.

Dimensional Verification

We check web, flange, and lip dimensions against specifications using calibrated instruments. Every profile meets tolerance requirements before leaving our facility.

Straightness Testing

Our 3-meter length tests ensure profiles remain straight with less than 1mm deviation per meter. Your walls stay vertical.

Surface Protection

Galvanized coatings remain intact through the forming process. Salt spray testing confirms corrosion resistance meets your project lifespan requirements.

Endurance Validation

We run 8-hour continuous production tests on every machine. Hydraulic systems maintain stable temperatures. PLC logic performs consistently under full load.

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Our Engineering Partnership Advantage

You benefit from our collaboration with Yanshan University's National Cold Rolled Strip Equipment and Process Engineering Research Center. This partnership brings advanced research into your production line.

Our team uses finite element analysis to optimize roll design. Virtual commissioning reduces trial costs. Cloud-based monitoring enables remote diagnostics and support—especially valuable when you're operating across multiple locations.

We've developed two patented technologies that improve forming precision and automation. These innovations are built into the machines we deliver to you.

Certifications You Can Trust

Your projects require verified quality standards. We hold:

·  ISO 9001 Quality Management System Certification

·  European CE Safety Certification

·  North American CAS Certification

These aren't just documents. They represent rigorous manufacturing processes and third-party validation of our capabilities.

Global Reach, Local Understanding

We've shipped equipment to over 150 countries across Europe, North America, the Middle East, Southeast Asia, and South America. This experience taught us that every market has unique requirements.

Whether you're working with imperial or metric measurements, specific building codes, or local power standards, we customize solutions that fit your operational environment.

Complete Support from Start to Finish

You need more than equipment. You need a partner who understands your production goals.

Pre-Sale Consultation

Share your profile drawings and production requirements. We'll recommend the right configuration and provide detailed technical specifications.

Installation & Training

Our technicians guide your team through setup and operation. You'll understand maintenance procedures that keep production running smoothly.

Ongoing Technical Support

Questions don't wait for business hours. Our support team responds quickly to keep your operations moving.

Spare Parts Availability

We maintain inventory of critical components. You get replacements shipped promptly when needed.

Frequently Asked Questions

What's the least arranged quantity?

One set. We serve businesses of all sizes, from developing fabricators to built up manufacturers.

How long does conveyance take?

Production regularly completes inside 30-45 days after arrange affirmation. Shipping time depends on your location.

Can you customize the machine for particular profiles?

Absolutely. Send us your profile drawings, and we'll build the roller plan to coordinate your prerequisites precisely.

What control supply does the machine require?

Standard arrangement employments 380V/3-phase control. We can adjust to your neighborhood electrical standards.

Do you give establishment support?

Yes. We offer on-site establishment direction and administrator preparing. Inaccessible commissioning bolster is too accessible through our cloud-based platform.

What approximately guarantee coverage?

We give a comprehensive guarantee covering fabricating surrenders. Particular terms depend on your hardware configuration.

Can the machine handle diverse fabric thicknesses?

Our standard setup forms 0.3-0.8mm fabric. We can customize for thicker materials up to 1.2mm or more based on your needs.

How do I keep up with the equipment?

We give point by point support manuals and plan suggestions. Normal grease and intermittent roller assessment keep the machine working optimally.

Ready to Upgrade Your Production?

You've seen what our stud and track roll forming machine delivers. Let's discuss how it fits your specific requirements. Contact us at zhongtuorollforming@gmail.com to start the conversation.

Cangzhou Zhongtuo Roll Forming Machinery Co., Ltd. – Your trusted partner in precision cold roll forming technology since 2014.

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