1.5″ Composite Floor Deck Machine

1.5" Composite Floor Deck Machine

I. 1.5" Composite Floor Deck Overview

1.5" Composite Floor Deck is a corrugated steel sheet commonly used in steel structures. It has a thickness of 1.5 inches (38.1 mm) and a wave height. It serves as both a floor slab formwork and an integral load-bearing structure with the concrete, enhancing the floor's load-bearing capacity and stability.

1.5" Composite Floor Deck General Parameters
Rib Height: 38.1 mm (1.5")
Slab Thickness Range: 0.8 – 1.5 mm (customizable upon design)
Effective Width: 914 mm or 1219 mm (common specifications)
Slab Features: Indentations or shear grooves enhance adhesion to concrete
Material: Galvanized steel coil (typically G60/G90 standard)
Surface Treatment: Hot-dip galvanizing provides strong corrosion resistance.

Applications: High-rise steel structure floor systems; Industrial plant floors; Commercial complex floors; Parking garages and bridge decks; Renovation and addition projects.

Popular Countries: 1.5″ Composite Floor Deck is widely used in the United States, Canada, Mexico, Australia, the United Arab Emirates, Saudi Arabia, the Philippines, and India, particularly in North America, where it is the mainstream choice for steel structure floor systems.

II. 1.5″ Composite Floor Deck Machine Advantages

High-Speed and Stable Production: Fully automated forming lines offer high single-shift output, suitable for large-volume orders.
High Plate Accuracy: High-precision rollers ensure accurate finished product contours and tight locking.
Flexible Changeover: Molds can be quickly adjusted to accommodate different specifications based on customer drawings.
Labor Savings: Integrated automatic loading, cutting, and stacking reduce manual operations.
Durability: Sturdy frame structure ensures long-term stable operation.

III. Main Components
Decoiler – Hydraulically expands, supports 5-10 ton steel coils
Leveler – Ensures flat and stress-free sheet metal
Roll Forming Machine – Multi-pass roller forming system
Hydraulic Shearing Unit – Precise, burr-free cutting
Run-out Table & Stacker
Control System (Siemens PLC Control System) – Automation Core
Hydraulic Station – Provides cutting and crimping power.

IV. Technical Parameters (Reference Configuration)
Forming Speed: 12–20 m/min (High-speed model available up to 30 m/min)
Number of Forming Passes: 18–26 (depending on plate type)
Material Thickness: 0.8–1.5 mm
Material Width: 1219 mm / 1250 mm
Hydraulic Cutting Accuracy: ±1.5 mm
Motor Power: 15–22 kW
Hydraulic System Pressure: 12–16 MPa
Control System: Siemens PLC + HMI Touchscreen
Drive: Chain/Gearbox Direct Drive
Mold Changeover: Adjustable Roller Gap / Die Change

V. Advantages of Siemens Control Systems
High-Precision Control: Controlled by Siemens PLC Achieve precise length control and synchronized movement.
User-friendly interface: Touchscreen visual operation with multi-language support.
Production data logging: Automatically records production quantity, length, and operating status.
Quick fault diagnosis: Intelligent alarm system reduces downtime.

VI. Zhongtuo's R&D and Global Service Advantages
Design Capabilities: Zhongtuo has a professional engineering design team familiar with the plate standards of markets such as North America, Australia, and the Middle East, and can develop customized molds and production lines.
Manufacturing Capabilities: CNC precision-machined rollers ensure forming accuracy and longevity.
Global Service Network: Partner service stations are located in Asia, North America, and the Middle East, providing localized installation and commissioning, technical training, and after-sales support.
Project Experience: Successfully delivered hundreds of floor deck production lines, covering a full range of solutions from light to heavy-duty floor systems.
Quality Assurance: Strictly adhere to the ISO9001 management system, and key electrical and hydraulic components are sourced from international brands (Siemens, Schneider, Yuken, etc.).

Contact Us

Ready to revolutionize your composite panel production? Contact our technical specialists today at coo@zhongtuocn.com to discuss your specific requirements and discover how our 1.5″ Composite Floor Deck Machine can transform your manufacturing capabilities.