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Dovetail roof decking roll forming machine

1.Raw material Thickness 0.8-1.5mm
2.Decoiler Operation automatic
Weight apacity 15 tons
3.Main body Roller station 28 stations
Diameter of shaft 90mm
Material of rollers 45# steel
Material of shaft 45# steel
Frame 20mm
Chain 2inch
4.Cutter Operate auto
Blade Material cr12mov
5. Power Voltage customized
Power 11+11 kw
6.Control system Electric Box customized/Delta
Language English Chinese/customized
7.Forming Speed Forming Speed 15-20m/min
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  • Product Description

Dovetail Roof Decking Roll Forming Machine - High-Precision Composite Floor Solution

Cangzhou Zhongtuo's Dovetail roof decking roll forming machine delivers enterprise-grade performance with 28 forming stations and 15-20m/min production speed. Our framework handles 0.8-1.5mm galvanized steel, highlights programmed pressure driven cutting with cr12mov edges, and keeps up ±1.0mm length resistance through progressed PLC control. With a 15-ton programmed decoiler and strong 90mm shaft distance across, this hardware guarantees reliable profile precision for high-rise development and composite chunk applications.

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What Makes Our Dovetail Decking Equipment Different

You require more than fair roll previous. You require a arrangement that anticipates profile twisting and ensures your coated materials.

Our machine employments progressive shaping innovation over different stations. This approach disposes of inner push in high-tensile steel. The result? Clean, exact profiles each time.

The special re-entrant depression we deliver makes prevalent concrete holding. This things when you're building structures that must final decades.

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Technical Specifications

Component

Parameter

Details

Material Processing

Thickness Range

0.8-1.5mm

 

Suitable Materials

Galvanized steel, PPGI

Decoiler System

Operation Mode

Automatic

 

Weight Capacity

15 tons

Main Forming Unit

Roller Stations

28 stations

 

Shaft Diameter

90mm

 

Roller Material

45# steel

 

Shaft Material

45# steel

 

Frame Thickness

20mm

 

Chain Size

2 inch

Cutting System

Operation

Automatic hydraulic

 

Blade Material

Cr12MoV

 

Cutting Precision

±1.0mm

Power System

Total Power

11+11 kW

 

Voltage

Customized to region

Control System

PLC Brand

Delta/Siemens (customized)

 

Language Options

English, Chinese, others

Performance

Forming Speed

15-20 m/min

 

Production Efficiency

High continuous output

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Why Choose This Equipment for Your Projects

Structural Advantages You Can Measure

The wedge-shaped profile fathoms genuine development challenges. Your MEP temporary workers can hang utilities straightforwardly through the deck utilizing wedge stays. No penetrating into cured concrete. No compromised fire ratings.

This spares you labor costs and establishment time.

Surface Quality Protection

Our rollers get accuracy machining and cleaning. They won't scratch your costly coated coils. Your wrapped-up item keeps up its erosion resistance.

This amplifies item life expectancy and decreases guarantee claims.

Multi-Application Flexibility

Whether you're building clinics with complex overhead utilities or planning acoustic ceilings for air terminals, this machine adjusts. Discretionary pre-punching units permit you to make punctured profiles for sound absorption.

One machine. Different income streams.

How This Technology Serves Your Business?

For High-Rise Builders

You face strict load requirements and seismic codes. The composite interlock created by our Dovetail roof decking roll forming machine provides mechanical resistance against vertical separation. This meets Eurocode 4 and SDI standards.

Your structural engineers will approve it. Your clients will trust it.

For Metal Building Manufacturers

You need consistent output and minimal downtime. Our equipment runs continuously with automated length measurement and cutting. The heavy-duty frame with 20mm construction reduces vibration.

More production hours. Fewer maintenance calls.

For Regional Distributors

Your customers demand variety. Our system processes both standard galvanized materials and new composite materials. You can serve traditional markets and emerging green building sectors.

Wider product catalog. Better market positioning.

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The Zhongtuo Manufacturing Difference

Since 2014, we've specialized in cold roll forming technology. We're not just a machine seller. We're your manufacturing partner.

Research-Backed Innovation

We collaborate with Yanshan University's National Cold Rolled Strip Equipment Engineering Research Center. Our team uses finite element analysis and AI simulation to optimize roller design.

This means you get equipment refined through academic rigor and real-world testing.

Proven Global Track Record

Our machines operate in over 150 countries. From Southeast Asian fabricators to North American steel service centers, customers rely on our equipment daily.

We understand your regional codes and voltage requirements.

Complete Certification Package

We hold ISO 9001, CE, and CAS certifications. These aren't just certificates on a wall. They represent our quality management systems and safety protocols.

When you purchase from us, you're buying compliance-ready equipment.

Smart Features That Increase Your ROI

Intelligent Length Control

The PLC system measures and cuts with precision. You reduce material waste and meet customer specifications consistently.

Quick Changeover Design

When you need to switch profiles or thicknesses, our roller adjustment system minimizes downtime. More flexibility means you can accept diverse orders.

Remote Monitoring Capability

Through our cloud-based system, you can monitor equipment performance remotely. Predictive maintenance alerts help you schedule service before breakdowns occur.

Less emergency repairs. More predictable operations.

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Quality Assurance Process

Every Dovetail roof decking roll forming machine undergoes rigorous testing before shipment:

·  Profile geometry verification using custom gauges

·  Cover width and camber measurement per ISO 1163

·  Hydraulic shear edge inspection for clean cuts

·  Surface coating protection validation

You receive documentation proving your machine meets specifications.

Installation and Support

We don't just ship equipment. We ensure you succeed with it.

Our team provides installation guidance through video calls or on-site visits. Training covers operation, maintenance, and troubleshooting.

You'll have direct access to our technical support team. We respond quickly because we know production delays cost you money.

Frequently Asked Questions

What's the distinction between dovetail and trapezoidal deck profiles?

Dovetail profiles highlight a re-entrant (internal) depression that mechanically locks concrete. Trapezoidal profiles depend essentially on contact. The dovetail plan gives predominant composite activity and permits coordinate utility connection to the underside.

Can this machine handle both lean and thick materials?

Yes. Our framework forms materials from 0.8mm to 1.5mm thickness. The roller stations adapt to suit distinctive gages whereas keeping up profile accuracy.

How long does establishment regularly take?

Most establishments total inside 3-5 days, depending on your office setup. We give point by point establishment drawings and electrical prerequisites already to streamline the process.

What upkeep plan do you recommend?

Perform day by day visual reviews and grease. Total roller assessment every 3 months or after handling 100 tons of fabric. Supplant cutting edges based on edge quality, regularly after 50,000-80,000 cuts.

Do you offer customization for extraordinary profiles?

Absolutely. Our design group plans custom roller sets based on your profile drawings. We utilize FEA recreation to optimize the shaping arrangement in manufacturing.

What's included in your after-sales support?

You get a total operation manual, preparing recordings, and one year of specialized bolster. Save parts dispatch inside 48 hours. We keep up long-term connections with clients through continuous consultation.

How does your estimating compare to competitors?

We offer competitive estimating supported by prevalent esteem. Our machines fetched 15-20% less than European counterparts whereas assembly the same quality benchmarks. You get quicker ROI without relinquishing performance.

Can I visit your production line some time recently purchasing?

We welcome manufacturing plant visits. See our generation floor, meet our building group, and observe hardware exhibits. Numerous clients discover this builds certainty in their investment.

Start Your Project Today

Ready to enhance your production capabilities? Our team is here to discuss your specific Dovetail roof decking roll forming machine requirements and recommend the optimal configuration.

Contact us at zhongtuorollforming@gmail.com for detailed quotations and technical specifications.

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