Two Wave High Speed Highway Guardrail Roll Forming Machine

​​​​​​​Two Wave High Speed Highway Guardrail Roll Forming Machine

Efficient Production of Highway Safety Barriers

The Two Wave High Speed Highway Guardrail Roll Forming Machine is designed for producing W-beam (two-wave) highway guardrails with high precision, efficiency, and durability. This advanced roll forming line integrates decoiling, leveling, punching, roll forming, cutting, and stacking into a fully automated system, ensuring consistent production for large-scale highway safety projects.

Finished guardrails are smooth, precisely shaped, and free from scratches, fully meeting international highway safety standards.

🔹 Key Features

• High-Speed Production – Capable of running at up to 10-12m/min, meeting large project demands.

• Strong Build Quality – Heavy-duty frame and hardened rollers ensure stable operation with long service life.

• Integrated Punching System – Hydraulic punching for bolt and post holes during production.

• Smooth & Scratch-Free Surface – Protects galvanized and coated sheets during forming.

• PLC Control System – Touchscreen operation with accurate length, punching, and cutting control.

• Flexible Configurations – Available in standard-speed models and high-speed automated lines.

🔄 Machine Workflow

1. Hydraulic Decoiler – 5–10 tons coil capacity

2. Leveling System – Straightens raw material before punching

3. Hydraulic Punching Press – Creates bolt/post holes with precision

4. Roll Forming Section – Shapes two-wave profiles with exact dimensions

5. Cutting System – Hydraulic shear or flying shear for clean cutting

6. Output Table / Stacker – Automatic stacking for easy handling

📐 Technical Specifications

🛠 Build Quality & Advantages

• Rollers made of GCr15 bearing steel, quenched & chrome-plated

• Rigid welded frame for vibration-free stability

• Precision punching molds for long service life

• High automation level reduces labor cost

• Reliable performance with low maintenance requirements

🌍 Applications & Market

The two-wave guardrails produced are widely used in:

• Highways & Expressways

• Bridges & Flyovers

• Urban Roads & National Roads

• Mountain Roads & Dangerous Sections

• Parking Lots & Industrial Zones

Market Potential

As global investment in infrastructure and road safety continues to rise, demand for guardrail systems remains strong, especially in Asia, Middle East, Africa, South America, and Eastern Europe. Our machine is ideal for manufacturers seeking to expand production capacity and deliver guardrails that meet AASHTO, EN, and local safety standards.

🚀 Optional Configurations

• Dual-profile machine (Two-wave & Three-wave guardrail)

• Automatic stacking and bundling system

• Servo feeder for higher punching accuracy

• Customized molds for specific standards

Contact Us

Ready to revolutionize your Two Wave High Speed Highway Guardrail Roll Forming Machine production? Contact us at coo@zhongtuocn.com for detailed specifications and customized solutions.