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Trimdek Sheet Roll Forming Machine

Raw Material Galvanized steel
Material Thickness 0.3–0.7 mm
Decoiler Capacity 7.5 tonne; Ø 450–600 mm inner diameter Manual (standard) or hydraulic (optional)
Roll Forming Stations 18 stations (20–22 rollers total) GCr12MoV rollers; 75 mm shafts hardened
Forming Speed 15–20 m/min (no holes); 0–20 m/min (with holes) PLCcontrolled
Machine Frame Vertical arch weldment; precision machined Steelplate welded structure
Drive & Power Gearbox transmission; covered for safety 7.5 kW motor + 3 kW auxiliary
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  • Product Description

Trimdek Sheet Roll Forming Machine – Precision Roll Forming Solutions for Modern Construction

Our Trimdek Sheet Roll Forming Machine delivers industrial-scale performance with 18 forming stations, processing 0.3–0.7 mm galvanized steel at speeds up to 20 m/min. Built with GCr12MoV hardened rollers and a robust 7.5 kW drive system, this machine handles high-tensile G550 steel with precision. Engineered for large-scale roofing and cladding production, it offers ±1.5 mm length accuracy through PLC automation. Backed by ISO 9001 and CE certification, it's trusted across 150+ countries for consistent quality and reliable output in demanding commercial environments.

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What Makes Our Trimdek Profile Machine Stand Out?

You need equipment that works as hard as you do.

Our machine specializes in forming the distinctive trapezoidal Trimdek profile. This isn't just another corrugated sheet. The profile features bold ribs and subtle fluting that deliver exceptional structural strength.

Why does this matter to you?

You can reduce purlin usage in short-span applications. This cuts material costs and speeds up installation time. The precise rib geometry we create includes anti-capillary grooves. These prevent water infiltration even on low-pitch roofs down to 2 degrees.

Working with high-tensile steel? We've got you covered. Our roller engineering compensates for spring-back effects common in G550 materials. You get crisp, accurate profiles every single run.

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Technical Specifications

Here's what powers your production:

Parameter

Specification

Details

Raw Material

Galvanized steel, PPGI, Galvalume

Compatible with G550 high-tensile grades

Material Thickness

0.3–0.7 mm

Adjustable roller gaps for versatility

Decoiler Capacity

7.5 tonne

Inner diameter: Ø 450–600 mm

Decoiler Type

Manual (standard) / Hydraulic (optional)

Choose based on your workflow needs

Forming Stations

18 stations (20–22 rollers total)

Progressive bending for profile accuracy

Roller Material

GCr12MoV hardened steel

0.05 mm chrome plating resists wear

Shaft Diameter

75 mm hardened shafts

Prevents deflection during forming

Forming Speed

15–20 m/min (no holes) / 0–20 m/min (with holes)

PLC-controlled for consistency

Machine Frame

Vertical arch weldment, precision machined

Heavy-duty steel plate construction

Drive System

Gearbox transmission, safety covered

Even torque distribution

Main Motor

7.5 kW + 3 kW auxiliary

Reliable power for continuous operation

Cutting System

Hydraulic post-cutting with Cr12Mov blades

Burr-free cuts maintain coating integrity

Control System

PLC with touch screen interface

Millimeter-level precision, batch automation

Length Tolerance

±1.5 mm

Encoder feedback ensures accuracy

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Where You'll Use This Machine

Your projects demand versatility. Here's where this equipment shines:

Large-Scale Industrial Warehousing

Pre-engineered buildings need long-span roofing with minimal leak points. Our Trimdek Sheet Roll Forming Machine produces continuous sheets that reduce end-laps. Fewer joints mean better weather protection for your warehouses and manufacturing facilities.

Coastal & High-Wind Applications

Operating near the coast? The profiles we form feature widely spaced ribs. This design allows secure screw-fixing that resists uplift during cyclones. Your cladding stays put when it matters most.

Low-Pitch Commercial Roofing

Modern architectural designs often use minimal roof pitches. Shopping malls, airports, distribution centers – they all need precise pan depth and rib height. Our machine ensures rapid water shedding even at 2-3 degree pitches. No pooling. No leaks.

Metal Building Systems

Whether you're producing for agricultural buildings or commercial structures, consistent profile quality is non-negotiable. You get it with every sheet.

Quality Control That Protects Your Investment

We know you can't afford production delays or rejected batches.

Profile Overlap Testing

Every machine undergoes rigorous template verification. The effective width (typically 762 mm) must match exactly. This ensures your installers stay on-module during field assembly.

Spring-Back Compensation

We test with G550 grade steel. Our rollers are calibrated to over-bend slightly. This compensates for material elasticity. Your final rib angles stay sharp and precise.

Surface Finish Inspection

Polished rollers and synchronized speeds prevent micro-scratches. We inspect every sheet for roller marks or paint damage. Your coating stays intact from coil to finished product.

Hydraulic System Endurance

We run cutting systems continuously for 4-6 hours during testing. Oil temperature and pressure stay stable. Your cutter won't lag or deform sheets during high-speed runs.

Why Choose Cangzhou Zhongtuo?

A Decade of Manufacturing Excellence

Since 2014, we've focused exclusively on cold roll forming technology. You benefit from 10 years of refinement and real-world testing.

National High-Tech Enterprise Status

Recognized by the Chinese government in 2022. This designation confirms our innovation capabilities and technical depth.

University Research Partnership

We collaborate with Yanshan University's National Cold Rolled Strip Equipment Engineering Research Center. Graduate researchers work on-site at our facility. They bring cutting-edge FEA simulation, AI-assisted design, and intelligent automation directly to your equipment.

What this means for you:

· Finite element analysis optimizes roller design before manufacturing

· Virtual commissioning reduces debugging time

· Remote monitoring capabilities for overseas installations

Global Certifications You Can Trust

·  ISO 9001 – Consistent quality management

·  CE Certification – Meets EU safety and environmental standards

·  CAS Certification – Complies with North American technical requirements

Proven Export Track Record

Our machines operate in 150+ countries across Europe, North America, the Middle East, Southeast Asia, and South America. You're joining a global network of satisfied partners.

Innovation in Action: Smart Manufacturing Features

Finite Element Feedback Loop

Real-time data continuously optimizes forming accuracy. Your production stays within tolerance automatically.

Virtual Debugging + Real-Time Control

Remote commissioning cuts installation time. Our technicians can troubleshoot from anywhere. Less downtime means more productivity for you.

Cloud-Based Remote Monitoring

Track machine performance from your office. Predictive maintenance alerts prevent unexpected failures. This is especially valuable for international customers.

Frequently Asked Questions

Can this machine handle G550 high-tensile steel?

Absolutely. Specify G550 compatibility when ordering. We reinforce shafts, narrow bearing gaps, and customize roller designs to manage the spring-back characteristics of high-tensile materials.

What cutting length tolerance can I expect?

You'll achieve ±1 mm to ±2 mm tolerance for lengths under 10 meters. Our rotary encoder and PLC feedback loop maintain this precision consistently.

How do I adjust for different sheet thicknesses?

Upper rollers have spacer adjustments. You can manually adjust via bolts on the stands to change gap clearance. Need faster changeovers? Ask about our automated gap adjustment option.

Does the machine create the small ribs in the pan area?

Yes. The rollers press stiffening flutes into the flat pans. This prevents oil-canning (buckling) in the flat sections of your sheets. Structural integrity stays intact.

What maintenance does the hydraulic cutter require?

Monitor hydraulic oil levels regularly. Check for leaks during routine inspections. Sharpen or replace Cr12Mov cutting blades after approximately 500,000 to 1,000,000 cuts. This keeps edges burr-free and protects your coating.

Can you customize the profile geometry?

We offer ODM and OEM services. Share your profile specifications. Our engineering team will design rollers to match your exact requirements.

What's included with the machine?

Standard package includes the main forming line, decoiler, PLC control system, hydraulic cutting unit, and output table. Hydraulic decoiler and punching systems are available as upgrades.

How long does delivery take?

Typical lead time is 45-60 days after order confirmation. Complex customizations may require additional time. We'll provide a precise timeline when you place your order.

Partner With a Trusted Manufacturer

You need more than just a machine. You need a partner committed to your success.

We provide:

· ODM/OEM services tailored to your market

· One-stop procurement – raw materials, machinery, and accessories

· Technical support backed by university research

· Long-term spare parts availability

Our development vision is clear: become a globally influential one-stop supplier of cold roll forming solutions. Your success drives ours.

Ready to Upgrade Your Production?

Get in touch with our technical team today. Contact us at zhongtuorollforming@gmail.com to discuss your specific Trimdek Sheet Roll Forming Machine requirements.

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