V keel suspended profile roll forming machine

Ceiling V Shaped Keel Roll Forming Machine

Product Overview:

The Ceiling V Shaped Keel Roll Forming Machine is a cutting-edge solution designed for the production of high-quality V-shaped ceiling keels, an essential component in modern suspended ceiling systems. This machine is equipped with an integrated punching system and a necked cutting design, enabling it to punch holes and perform precise cutting simultaneously, significantly improving both production efficiency and product quality. The resulting ceiling keels offer excellent interlocking properties, ensuring a flawless and secure fit, while adhering to national standards for ceiling systems. With low energy consumption and high output, this machine is a cost-effective and reliable choice for high-volume production.

Key Features:

1. Integrated Punching and Cutting Design
 The machine combines punching and necked cutting functions into one seamless process. The integrated punching unit creates perfectly positioned holes, while the necked cutting ensures precise edge finishes. This dual functionality enhances the overall efficiency of production, reduces operational steps, and minimizes human error.

2. Excellent Interlocking and Fit
The punched holes on the ceiling keels are designed to ensure that each piece fits tightly and securely during installation. This interlocking effect helps reduce alignment issues, making the installation process faster and more accurate. The result is a smooth, seamless ceiling grid that enhances the aesthetic and structural integrity of the finished product.

3. High Production Efficiency
With a fast roll-forming speed and automated processes, the machine is capable of producing large volumes of ceiling keels in a short amount of time, meeting the demands of high-capacity production lines. The reduced cycle times significantly increase output and reduce lead times, allowing for quicker project completion.

4. Low Power Consumption
The Ceiling V Shaped Keel Roll Forming Machine is designed with energy efficiency in mind. The machine’s efficient motor and hydraulic system reduce energy consumption, offering a more sustainable solution for large-scale manufacturing. This lowers operational costs and increases the profitability of your production line.

5. Compliant with National Standards
The machine produces V-shaped ceiling keels that fully comply with national building and construction standards. The design, dimensions, and structural strength of the products meet regulatory requirements, ensuring they are suitable for use in a wide range of commercial, residential, and industrial projects.

Machine Specifications

• Roll Forming Speed: 0-24 m/min

• Material Thickness: 0.5mm - 0.8mm

• Material Type: Galvanized Steel, high yield strength material

• Punching Method: Automatic punching system, 25tons pressure [ special V-shaped keel design need 40tons ]

• Cutting Method: Hydraulic necked cutting

• Main Motor Power: 7.5 kW

• Hydraulic Motor Power: 4 kW

• Forming Stations: 10 stations

• Control System: PLC touch screen with automatic length and punching control

• Voltage: 380V, 50Hz (customizable)

• Dimensions (L x W x H): 16000 x 1500 x 1700 mm (approx.)

• Weight: 6,000 kg

Applications

The Ceiling V Shaped Keel Roll Forming Machine is specifically designed for producing ceiling keels used in the installation of suspended ceiling systems. These keels are suitable for various applications, including:

• Commercial Buildings: Offices, shopping malls, airports, and conference halls, where durable and efficient ceiling systems are required to support lighting, ventilation, and other utilities.

• Residential Interiors: Homes and apartments where aesthetically pleasing and functional ceiling grids are needed for lighting, acoustic control, and easy maintenance access.

• Public Infrastructure: Hospitals, schools, and other public facilities that need reliable, safe, and cost-effective ceiling systems to support acoustic and visual performance.

Benefits for Interior Design:

• Aesthetic Quality: The smooth, clean finish and secure interlocking design of the ceiling keels ensure a professional and polished appearance, suitable for high-end residential and commercial spaces.

• Structural Integrity: The strong V-shape of the keel design offers excellent load-bearing capacity, ensuring the ceiling grid can support fixtures and systems without sagging or damage.

• Easy and Secure Installation: The precise punching holes allow for quick and secure fitting, reducing the need for adjustments during installation and minimizing the risk of defects or misalignments.

Why Choose Our Ceiling V Shaped Keel Roll Forming Machine?

• Higher Efficiency: The integration of punching and cutting functions reduces the number of operations required, improving overall production speed.

• Energy Efficient: The machine's low energy consumption design ensures that you can produce high volumes of ceiling keels with minimal operational costs, making it a cost-effective solution for large-scale manufacturing.

• National Compliance: The machine ensures that all products are manufactured to meet national standards, giving you confidence in their quality and safety for construction and installation purposes.

• Durable and Reliable: Built with durable components and engineered for continuous operation, this machine offers long-term reliability and performance, ensuring that your investment continues to deliver value over time.

Contact Information

Ready to transform your manufacturing capabilities? Our multilingual technical team supports English, Spanish, and Arabic communications. Download our comprehensive product handbook and technical whitepaper "How to Reduce Building Material Production Costs Through Roll Forming Technology" from our resource center.

For detailed specifications, custom configurations, or technical consultations regarding your V keel suspended profile roll forming machine requirements, contact our expert team at coo@zhongtuocn.com.