automatic cut to length machine

Cut to Length Line

Product Overview
The Cut to Length Line is a high-performance, fully automated system designed to uncoil, level, cut, and stack metal sheets to precise lengths. Equipped with pneumatic shearing, hydraulic decoiling, and advanced leveling technology, this line ensures that the final products are flat, free from scratches, and have smooth, burr-free edges. Whether you're working with steel, aluminum, or other metal materials, our Cut to Length Line guarantees exceptional precision, excellent surface quality, and high production efficiency. It can also be customized to meet specific requirements, offering versatile solutions for various industries.

Key Features

1. Pneumatic Shearing System
   The cut to length line features a pneumatic shearing mechanism that ensures smooth and precise cutting of metal sheets. The shearing system guarantees clean and burr-free edges, enhancing the quality of the final product and reducing post-cutting labor.

2. Perfectly Flat, Scratch-Free Finished Sheets
   Thanks to the advanced leveling technology, the produced sheets are perfectly flat, ensuring that the final product meets the highest quality standards. The surface of the sheets remains free from scratches, which is crucial for industries where surface appearance matters, such as automotive or appliance manufacturing.

3. Hydraulic Decoiler for Smooth Uncoiling
   The line is equipped with a hydraulic decoiler, which ensures smooth and consistent uncoiling of metal coils, preventing material distortion during the unwinding process. This hydraulic system provides the necessary control and stability for high-quality production.

4. Precision Leveling
   The leveling system in our cut to length line guarantees that the material is fully leveled, eliminating any bends or imperfections before the cutting process. This ensures that every sheet is perfectly flat, optimizing both the quality and efficiency of downstream processing.

5. Pneumatic Lift for Feeding Rollers
   The feeding rollers are equipped with a pneumatic lift system that allows for easy and accurate adjustment of the feed height. This ensures smooth and controlled feeding of the metal sheets into the line, preventing any material damage during the feeding process.

6. Motor-Driven Adjustment of Leveling Roll Gaps
   The system includes a motor-driven mechanism for adjusting the gap between the leveling rollers. This allows for precise control over the leveling process, enabling optimal material flatness based on the thickness and type of material being processed. The adjustable gap ensures that the system can accommodate a wide range of material specifications.

7. Customization Options
   Our Cut to Length Line can be tailored to meet specific customer requirements. Whether you need different sheet sizes, additional automation features, or specialized material handling solutions, we provide flexible and customized options to suit your production needs.

Machine Specifications

• Maximum Coil Weight: 30 tons (customizable)

• Material width: ​​​​​​​150-2500mm (customizable)

• Material Thickness: 0.1 mm – 16 mm (customizable)

• Cutting Length: Adjustable based on customer requirements

• Cutting Speed: Up to 60 meters per minute

• Precision of Cutting: ± 1 mm

• Leveling Rollers: Adjustable gap with motor-driven system

• Hydraulic Decoiler: For stable and controlled uncoiling

• Pneumatic Lift: For accurate adjustment of feeding rollers

• Power Supply: 380V, 50Hz (customizable)

• Control System: PLC-based control with touch screen interface

• Dimensions (L x W x H): 25000 x 2000 x 1500 mm (approx.)

• Weight: 20000 kg (approx.)

Advantages

1. High Surface Quality:
   The combination of pneumatic shearing and precision leveling ensures that the final products have smooth, clean edges, free from burrs and scratches. This is crucial for applications where material appearance is important, such as in automotive, appliances, or construction.

2. Increased Production Efficiency:
   With automated processes for uncoiling, leveling, cutting, and stacking, the system significantly reduces manual labor and increases production efficiency. The fast cutting speed and high precision ensure that you meet tight production schedules without compromising on quality.

3. Cost-Effective and Durable:
   The robust design and high-quality components of the Cut to Length Line ensure long-lasting performance. The machine is built to handle high volumes of material without frequent breakdowns, offering a cost-effective solution for continuous production.

4. Customized Solutions:
   We offer extensive customization options to meet your specific needs. Whether you require specific coil widths, thicknesses, or unique cutting configurations, we can design a solution that fits your production process perfectly.

5. Easy Operation and Maintenance:
   The intuitive PLC-based control system simplifies operation and allows for easy adjustments. Additionally, the system is designed for low-maintenance, ensuring minimal downtime and reducing operational costs.

Applications

The Cut to Length Line is widely used in various industries for producing high-quality metal sheets and strips, including:

• Automotive Industry: For the production of parts and components that require high precision and excellent surface finish.

• Appliance Manufacturing: Ensures smooth and flat metal sheets for use in appliances such as refrigerators, washing machines, and ovens.

• Construction: Ideal for producing materials used in roofing, cladding, and structural components.

• Steel Service Centers: Used for cutting and leveling coils to specified lengths for further processing.

Why Choose Our Cut to Length Line?

• Precision & Quality: Our machine ensures that every sheet produced is perfectly flat, with no scratches or burrs, and the cutting edges are smooth and clean.

• Efficiency & Flexibility: With high-speed operation, automatic control, and the ability to adjust to a wide range of material types and thicknesses, our Cut to Length Line optimizes your production processes.

• Durability & Reliability: Built with high-quality components and engineering, the line ensures long-term reliability and performance, reducing maintenance costs and extending the service life.

• Customized to Your Needs: We provide tailor-made solutions based on your specific production requirements, allowing you to optimize the line for your particular applications.

Contact Us
For more information about our Cut to Length Line or to request a quote, please feel free to contact us. Our team of experts is ready to help you select the perfect solution for your production needs and provide the support you need for smooth, efficient operations.

Contact Us

Contact our building materials equipment specialists at coo@zhongtuocn.com for expedited consultation and custom automatic cut to length machine configurations designed for your specific applications.