AG and PBR Panel Double Layer Roll Forming Machine

1.Formed Material PPGI,GI,AI Thickness:0.3-0.6mm
2.Decoiler Hydraulic automatic Decoiler 5T Hydraulic decoiler(Different capacity for option,manual one for option)
3.Main body Roller station 17+18 rows(As your requirement)
Diameter of shaft 80mm solid shaft
Material of rollers 45# steel
Machine body frame 350H steel welded
Drive By chain
Dimension(L*W*H) customized
Weight 2.2T
4.Cutter Automatic Cr12 with quenched treatment
5.Power Motor Power 7.5 KW
Hydraulic system power 5.5 KW
6.Voltage 380V 50Hz 3Phase As your requirement
7.Control system Electric Box Customized(famous brand)
Language English(Support multiple languages)
PLC Automatic production of the whole machine. Can set batch, length, quantity, etc.
8.Forming Speed 0-20m/min The speed is adjustable

Product Description

AG & PBR Panel Double Layer Roll Forming Machine

Two Popular Roofing Panels – One Machine, Maximum Productivity

The AG & PBR Panel Double Layer Roll Forming Machine is designed to produce AG panel and PBR panel profiles on a single machine frame.
With its compact double-layer structure, the upper and lower roll forming stations share the same base, enabling fast profile changeover without roller replacement.
This design saves floor space, reduces investment cost, and increases production efficiency.
Both profiles are formed with precise dimensions, smooth edges, and a scratch-free surface, ensuring top-quality roofing products for various markets.

product-600-450

🔹 Key Features & Advantages

Two-in-One Design – Upper layer for AG panel, lower layer for PBR panel
Quick Switching – Change profiles instantly without tooling change
Space-Saving Structure – Two forming lines in one machine frame
Perfect Surface Quality – Chrome-plated rollers protect paint coating
Heavy-Duty Frame – Welded steel construction for long-term stability
Multiple Speed Options – Standard 15-20 m/min or High-Speed 25-30 m/min
Full PLC Automation – Touchscreen control, batch setting, fault detection

product-600-450

Machine Workflow

Hydraulic Decoiler
- Coil capacity: 5–10 tons
- Motorized expansion for quick loading
Feeding & Leveling Section
- Precision leveling rollers for straight feeding
- Edge guide system for accurate alignment
Double Layer Roll Forming Unit
- Upper layer: AG panel profile
- Lower layer: PBR panel profile
- CNC-machined GCr15 rollers, hard chrome plated
Hydraulic Cutting System
- Post-cut design with Cr12Mov blades
- Burr-free, clean cutting edges
PLC Control Cabinet
- Siemens / Delta / Schneider electronics
- User-friendly touchscreen
Run-Out Table / Automatic Stacker
- Manual or automatic collection of finished panels

product-600-450

📐 Technical Specifications

Parameter	Standard Model	High-Speed Model
Material	PPGI / GI	PPGI / GI
Thickness	0.3–0.8 mm	0.3–0.8 mm
Coil Width	1066mm / 1090mm	1066mm / 1090mm
Forming Speed	15-20 m/min	25-30 m/min
Roller Material	45# + plating hard chrome	Same as standard
Drive	Chain	Gearbox
Cutting Blade	Cr12MoV, heat-treated	Same as standard
Control System	PLC + Touchscreen	PLC + Touchscreen

product-600-450

🔧 Build & Maintenance

Heavy-duty steel frame minimizes vibration
High-precision shaft & bearing system for long lifespan
Lubrication points for easy servicing
Safety guards & emergency stop for operator protection

🌍 Applications & Market Demand

AG Panel – Popular in agricultural buildings, barns, sheds, and rural housing
PBR Panel – Widely used for commercial warehouses, industrial roofing, and wall cladding
Strong demand in North America, South America, Australia, Southeast Asia, and the Middle East due to versatility and cost-effectiveness

🚀 Optional Configurations

Servo feeder for higher length accuracy
Automatic stacking system
Pre-cut system to reduce waste
Coil car for fast coil loading

Ready to transform your composite panel production capabilities? Our technical specialists are standing by to discuss your specific requirements and provide customized solutions. Contact us at coo@zhongtuocn.com to schedule your consultation and discover how the AG and PBR Panel Double Layer Roll Forming Machine can revolutionize your manufacturing operations.

Take advantage of our limited-time supply chain support program, including complimentary intelligent layout software for the first 50 customers and priority raw material supply agreements for complete production line purchases.