steel sheet making machine

Profiles R101 (1 250 mm) & R72 (914 mm)
Material Thickness 0.3–0.8 mm
Forming Stations 18
Shaft Diameter 70 mm
Main Motor 5.5 kW
Hydraulic Unit 4 kW
Line Speed Up to 15 m/min
Decoiler 5 T manual or motorized
Control Delta PLC + 5.7″ touchscreen
Cutting Accuracy Hydraulic shear, ±2 mm
Frame 16 mm wall‑plate H‑beam
Dimensions ≈ 6 200×850×1 500 mm
Weight ≈ 3.5 T
Power Supply 380 V/50 Hz/3 phase
Product Description

Steel Sheet Making Machine: High-Performance Cold Roll Forming Solution

Cangzhou Zhongtuo Roll Forming Machinery Co., Ltd. delivers industrial-grade steel sheet making machine systems engineered for precision metal forming operations. Established in 2014 as a national-level high-tech enterprise, our equipment processes profiles R101 (1,250 mm) and R72 (914 mm) at speeds up to 15 m/min with hydraulic cutting accuracy of ±2 mm. With 18 forming stations, 70 mm shaft diameter, and robust 16 mm wall-plate H-beam construction, our machines handle material thicknesses from 0.3–0.8 mm. Backed by ISO 9001, CE, and CAS certifications, we've exported to over 150 countries, combining Delta PLC touchscreen control with proven reliability for roofing, cladding, and construction applications.

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Advanced Process Flow & Quality Assurance

Your production workflow follows a streamlined sequence: uncoiling → guided feeding → multi-station roll forming → automatic length measurement → hydraulic shearing → finished product collection.

Quality control measures ensure every steel sheet making machine meets rigorous international standards. Profile accuracy testing verifies effective width and rib height within ±1 mm and ±0.5 mm tolerances respectively. Material run-out tests eliminate side wave and twisting defects by validating forming station alignment.

Hardness verification confirms roller surface treatment reaches HRC 58-60, ensuring long-term resistance to deformation under high-yield steel pressure. Shearing quality inspection guarantees burr-free cuts requiring no secondary finishing. PLC load testing runs equipment at maximum capacity for 4-8 hours, monitoring hydraulic oil temperature stability and encoder precision.

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Technical Specifications of steel sheet making machine

Parameter

Specification

Profiles Supported

R101 (1,250 mm) & R72 (914 mm)

Material Thickness

0.3–0.8 mm

Forming Stations

18

Shaft Diameter

70 mm

Main Motor Power

5.5 kW

Hydraulic Unit Power

4 kW

Line Speed

Up to 15 m/min

Decoiler Capacity

5 T (manual or motorized)

Control System

Delta PLC + 5.7″ touchscreen

Cutting Accuracy

±2 mm (hydraulic shear)

Frame Construction

16 mm wall-plate H-beam

Machine Dimensions

≈6,200×850×1,500 mm

Total Weight

≈3.5 T

Power Supply

380 V / 50 Hz / 3-phase

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Research-Backed Innovation & Engineering Excellence

Partnership with Yanshan University's National Cold Rolled Strip Equipment Engineering Research Center drives continuous technological advancement. Our collaboration focuses on roll design optimization using finite element analysis, cold forming process simulation, and intelligent automation systems.

Two patented technologies enhance production efficiency: innovative pattern roller design and automatic slitting mechanisms. AI-powered simulation tools optimize forming paths before physical production, reducing trial costs and improving dimensional accuracy.

Virtual debugging and remote operation capabilities integrate Siemens Simicas for cloud-based maintenance. Real-time monitoring systems support predictive maintenance and data-driven production tuning, particularly valuable for international customers requiring long-distance technical support.

Graduate researchers contribute expertise in forming mechanism analysis, asymmetric plate processing, equipment virtual control, and remote operational monitoring—ensuring your machinery reflects cutting-edge cold forming science.

Material Compatibility & Application Versatility

You can process galvanized steel, color-coated PPGI sheets, and aluminum plates across construction sectors. Common applications include warehouse roofing, industrial plant cladding, commercial building facades, residential roofing systems, and agricultural greenhouse structures.

The machine accommodates both traditional metal materials and advanced composite substrates, offering flexibility as material technologies evolve. Standard raw material width of 1,250 mm suits most commercial coil specifications, while the thickness range covers typical architectural metalwork requirements.

Global Certifications & Export Experience

Over a decade of international trade experience ensures we understand regional compliance requirements and customer preferences. ISO 9001 certification validates our quality management systems. European CE marking confirms safety and environmental standards adherence. North American CAS certification demonstrates technical compliance with stringent regulations.

Our steel sheet making machine operates successfully across Europe, North America, the Middle East, Southeast Asia, and South America. Long-term partnerships with global clients reflect consistent product quality, reliable after-sales service, and responsive technical support—critical factors when investing in industrial forming equipment.

Operation & Maintenance Advantages

Delta PLC control systems with intuitive touchscreens allow quick parameter adjustments without mechanical tool changes. Operators input desired length, cutting quantity, and speed settings through user-friendly interfaces.

Servo-driven feeding ensures maximum length precision with zero-drift performance during extended production runs. High-grade alloy steel rollers and 0.05 mm galvanization coating provide extended wear life, reducing replacement frequency and maintenance costs.

Energy-efficient hydraulic systems minimize operational expenses while maintaining consistent cutting force. The robust H-beam frame construction absorbs vibration, ensuring dimensional stability even during high-speed operation.

FAQ

Q:Can you customize the machine for specific profile designs?

A:Yes, our experienced technical team develops tailored solutions based on your drawings and confirms specifications until you approve the design.

Q:What quality guarantees do you provide?

A:We conduct pre-shipment factory acceptance testing, covering profile accuracy, material run-out, shearing quality, and continuous load testing to verify performance before delivery.

Q:What are your payment and delivery terms?

A:Standard terms include 30% deposit and 70% balance before shipment. Delivery typically occurs within 30 working days after deposit receipt.

Q:Do you provide technical training and support?

A:We offer comprehensive installation guidance, operator training, and remote troubleshooting. Cloud-based monitoring enables our team to diagnose issues and provide real-time assistance globally.

Q:What is the warranty coverage?

A:Your product includes a one-year warranty covering manufacturing defects, plus lifetime technical support for maintenance and spare parts procurement.

Contact Us

Ready to enhance your metal forming capabilities with the steel sheet making machine? Contact our engineering team at zhongtuorollforming@gmail.com  to discuss your specific requirements and receive a detailed quotation.

Contact Us
ZTRFM | Global Expert in Intelligent Roll Forming Solutions We are your one-stop supplier of full cold roll forming systems. Backed by Siemens Cloud IoT and AI remote maintenance, we deliver stable equipment and worldwide support. Adopting innovative forming technologies, we offer reliable, cost-effective customized solutions for global clients.